Project Background & Industry Pain Points
Spherical ball valve components bring unique challenges to hardfacing operations. Conventional welding solutions struggle to deliver consistent cladding thickness across curved spherical surfaces. Arc-stop imperfections frequently occur during the welding cycle, resulting in high reject rates and unstable component quality in mass-volume production.
To overcome these well-known manufacturing bottlenecks, FITco has developed a proprietary intelligent adaptive surfacing program dedicated to ball valve outer surfaces.
The system automatically calculates optimal arc-termination angles. It dynamically adjusts welding travel speed in real-time according to spherical surface position. This adaptive control reliably maintains standardized cladding thickness over the entire ball surface. The program boosts processing efficiency while effectively lowering defect rates.
This intelligent surfacing algorithm has been deployed and validated at global customer sites: ✅ CAMTECH (Dubai) ✅ Jianhu County Baijinlong Welding Co., Ltd.
Core Solution & Product Advantages
· Automatic calculation of arc termination angles for spherical-geometry workpieces
· Real-time adaptive adjustment of welding travel speed following spherical contour
· Consistent, standardized cladding thickness across full ball-valve outer surface
· Reduced arc-stop-related surface imperfections
· Improved production throughput together with lower finished-part defect rate
· Fully compatible with FITco ETR-series hardfacing equipment
EN
AR
BG
HR
CS
DA
NL
FI
FR
DE
EL
HI
IT
JA
KO
NO
PL
PT
RO
RU
ES
SV
TL
IW
ID
LT
UK
SQ
HU
TH
TR
FA
AF
CY
MK
LA
MN
KK
UZ
KY
