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Vertical and Horizontal Cladding Station
Home> Products> Vertical and Horizontal Cladding Station

Vertical and Horizontal Cladding Station

This model is compact design, saving space and powerful. Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, specifically according to the commercial contract options to determine the cladding function block of the whole machine.

  • Overview
  • Recommended Products

The compact type vertical & horizontal cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.

With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.

The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.

This model FIT-VHS-1600-3000 is tailored for pipe welding with 3m length and 1600mm diameter.The welding depth can achieve 3000mm. This machine includes vertical and horizontal positioners. The size of job for vertical machine: Diameter 1.4m, length 1.4m. The size of job for horizontal machine: Diameter 1m-1.6m, length 3m.

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Product parameter table:

1

Type of Power Source

DC Type Inverter

2

Weld Current

Duty Cycle(40℃)

5~450A

450A 80%; 420A 100%

3

Hot wire current

Duty Cycle(40℃)

5~150A

150A 60%; 100A 100%

4

Open circuit voltage

80V

5

Input Voltage

3×400V(-25%+20%) 50/60Hz

6

Input Power

35KVA

7

Inverter Cooling

Air cooling

8

Display

5.7” TP screen handheld interface /

12” TP screen Industrial computer on control cabinet

9

Data setting method

Touch panel setting

10

Fault detect

Work piece short circuit,over temperature protection,over current protection,over voltage protection,water shortage protection, lack of gas protection, power error, arc failure.

11

Torch Cooling

External Constant Temperature Circulating Water Cooling

12

Cooling water volume

6L

13

Manufacture Standard

GB15579-2004

14

Insulation Safety Level /Standard

H/IP23

15

Cladding capacity

Vertical Size: ф50~1200mm; Height up to 1500mm,

Horizontal ID: Ф168~610mm Length up to 3M

16

AVC Accuracy

±0.2V

17

Recommend Peak Current

150~280A

18

Recommend Base Current

100~200A

19

Recommend Voltage

8~16V

20

Tungsten Dia.

3.2mm

21

Wire Dia.

1.0~1.2mm

22

Single Layer Thickness

1~3mm

23

Recommend gas flow rate

12~20L/min

24

Arc-starting

HF/Contact

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Applications:

Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.

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SYSTEM CONTROLLER AND REMOTE CONTROLLER

WO-ACS SERIES SOFTWARE base on

  • Touch & retract
  • Online adjust
  • AVC-Arc Voltage Control
  • Actual value visualization
  • Remote support
  • Bore-to-bore
  • Data Logge

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Problem & Pain Point Solutions

Dual Orientation Flexibility:Solves the pain of needing separate equipment for vertical and horizontal cladding, by integrating both functions into one compact station, reducing equipment investment and workshop space.

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High-Precision Corrosion Resistance:Addresses the industry challenge of achieving durable, corrosion-resistant welds for critical oil, gas, and chemical pipeline components, using TIG hot-wire technology to deliver uniform, high-quality cladding on carbon steel, stainless steel, and nickel alloy materials.

All-in-One Efficiency:Eliminates the need for multiple standalone pre-heat, cooling, and positioning systems by integrating a workpiece pre-heating system, constant-temperature water cooling, and multi-station positioning into one unit, cutting down on setup time and operational complexity.

Adaptability to Complex Workpieces:Tackles the difficulty of cladding irregularly shaped components (e.g., pipe bends, flanges, and valve bodies) with its multi-bore intersection surface welding capability, ensuring consistent results on parts that are hard to process with standard equipment.

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Stable, Reliable Performance:Reduces the risk of weld defects and downtime through built-in fault detection (over-temperature, over-voltage, gas protection failure) and compliance with GB15579-2004 safety standards, ensuring consistent operation even in heavy industrial environments.

Space-Saving Design:Resolves the issue of limited workshop space with its compact footprint, making it ideal for manufacturers who need high-performance cladding without expanding their facility.

After-Sales Support

We take full responsibility for providing professional after-sales technical services and genuine spare parts supply, ensuring your equipment operates smoothly throughout its lifecycle.

Product Warranty Commitment

We provide a 12-month quality warranty for all equipment, starting from the date of final acceptance and signature. This warranty covers equipment quality issues under normal usage conditions, with the exception of consumable parts and damages caused by human factors.

(i)Within the warranty period: If the equipment malfunctions due to inherent quality defects, we will provide free maintenance and repair services. For failures caused by improper operation, our technicians will respond promptly to resolve the issue, and reasonable service costs will be borne by the customer.

(ii)Important Note: The use of non-genuine spare parts or substitutes will result in the automatic termination of your warranty rights.

Lifelong Maintenance & Support

Our commitment doesn't end with the warranty. After the 12-month warranty expires, we continue to offer lifelong maintenance services for all our products. You can also enjoy preferential technical support for life, ensuring long-term value from your investment.

During the warranty period, we prioritize your production efficiency with a rapid response system:

(ii)Upon receiving your equipment fault notification, we will provide a response within 8 hours to guide troubleshooting.

(ii)If the issue cannot be resolved remotely, we will dispatch professional maintenance engineers to your site within 1 week to address the problem.

With our comprehensive after-sales support, you can focus on your core operations while we take care of your equipment needs. For any after-sales inquiries, feel free to contact our dedicated service team anytime

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